| SUPERtrol
with Remote Metering |
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Remote Metering with SUPERtrol I
| Introduction...
Recent
advances in field instrumentation, communications and
information processing for PC's has greatly simplified the
exchange and presentation of information required for
industrial remote metering. It's a new world, everything is
easier to use. However, the first time user's reluctance to
try remote metering is hindered by the "anxiety
factor".
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| Solutions
require field instruments, communications adapters, and PC
"middleware" software which can exchange
information with other common user programs such as spread
sheets. |
| Kessler
Ellis products is addressing these remote metering
applications by providing all the required building blocks
for a successful remote metering system. Items include flow
computers, DDE/OPC Servers, and Communication Adapters. |
| What
is Remote Metering?
Remote
metering allows data exchanging between one or more remote
flow computers (SUPERtrol-1) and a host computer. This can
be accomplished via the RS-232 port, RS-232 port with a
modem or the RS-485 port. The data can be imported into
popular database and spreadsheet applications using the
KEPServer OPC/DDE server.
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| How
do I get started in remote metering?
One of
the best, and useful, first time applications is the simple
exchanging of information between the instrument and a
spread sheet application on an existing PC. The Spread sheet
will be the "client" application being provided
information by the "serves'. Windows provides an easy
mechanism for its programs to exchange information with each
other. These means of exchange are called "DDE"
and "OPC". "DDE/OPC Servers" are the
"middleware" which will gather and exchange the
information with your liclient" application for you.
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| Using
RS-232 Communications
RS-232 communication channels permit the connection of up to
5 devices over a distance of about
1 00 to 200 feet over a three wire connection. This has
proven to be very popular in control room applications. The
required building blocks are a RS-232 port on the
instrument, a suitable cable, an available RS-232
communication port on the host PC and suitable
"middleware" on the PC which communicates with the
same protocol as the flow computer. KEP's flow computers
provide an RS-232 Port as standard with an open, but
proprietary, protocol. "Middleware" includes OPC/DDE
Servers with the KEP protocol driver.
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| Other
uses for the RS-232 communications include printing
and instrument setup |
| Using
RS-485 Communications
RS-485 communication channels permit the connection of up to
32 devices over a distance of about a mile over a connection
requiring two wires. This has proven to be very popular for
field instruments located throughout a manufacturing plant.
The required building blocks are a RS-485 port on the
instrument, a suitable cable, a RS-485 to RS-232
communication adapter on the host PC and suitable
"middleware" on the PC which communicates with the
same protocol as the flow computer. KEP flow computers offer
an optional RS-485 Port with the Modbus RTU protocol driver
( an industry standard in remote metering).
"Middleware" includes OPC/DDE Servers with Modbus
RTU.
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| Using
Modem Communications
Modem
communication channels permit the user to use the phone
system's world wide network to obtain necessary information
from the flow computer. The necessary building blocks are
the flow computer, the remote modem, the local modem, the
host PC loaded with the appropriate software.
In most applications the host system will call into the
remote meter. The ST1 equipped with a compatible modem will
be configured to answer the incoming call. Once the
connection is established the host computer can then ask for
information using the KEP protocol. KEP's ST1 flow computer
will respond with the requested information.
In more advanced applications the ST1 Flow computer can
"call in" to the host system at a specified time.
The host system client application would then take control
of the information exchange session. This alternate
technique can also be used when it is desired to have the
flow computer call in upon detection of a sensor or flow
computer malfunction. The STI settings include the phone
number you wish to call, the number of retries if the phone
number is busy, and the conditions upon which to initiate a
call. The ST1
can also handle the special actions such as hang up if the
phone connection is lost or if there is no activity for
several minutes.
KEP offers a compatible port powered modem which is
recommended for remote metering. The MPP2400 modem, and
corresponding "Modem Control" optional circuitry
for the ST1, will derive its power
from the ST1 over a special purpose pin on the RS-232 port.
To ensure a successful system, select a modem of good
quality because modems of lower quality can "lock
up" in the field.
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| What
does "the wireless" future hold?
Cellular
phone technologies are now available with modem connections
which free up the user from having to install a conventional
phone line. The solutions are similar to that described for
modems earlier.
Two way paging technology is another recent development
which shows promise for remote metering. In these
applications the exchange of information in small
"packets" are sent during off hour periods to a
mailbox in a Network Operations Center of the wireless
service provider. Middleware software can then retrieve this
information from the mailbox, and then format the
information for use by other Windows programs. It is also
possible to obtain immediate notice of meter problems on a
serviceman's pager. Finally commands may be sent to the
remote flow computer from an operator on the host PC.
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